Product Overview:

The Clamp Pressure Sonic Pipe is a revolutionary non-invasive pipe pressure monitoring and acoustic diagnostic device. It combines advanced acoustic sensing technology and pressure fluctuation analysis algorithms to provide real-time, accurate and non-destructive detection of internal pipe pressure and potential problems by simply clamping it to the pipe wall. No need to stop production, no need to open holes, no need for media contact, for industrial processes, municipal pipeline network, energy transmission and other fields to provide unprecedented convenient, efficient and safe pipeline health management solutions.

Core Functions and Principles of Operation:

Non-Invasive Pressure Monitoring:

Utilizes highly sensitive acoustic sensors to capture small vibration signals generated by fluid pressure fluctuations in the pipeline.

Through a unique algorithmic model, the captured acoustic signals are accurately converted into real-time pressure values (e.g., average pressure, pressure pulsation, pressure wave velocity, etc.) inside the pipeline.

Continuous or intermittent pressure data recording is provided to help users grasp the operating conditions of the pipeline.

Sonic Leak & Anomaly Detection:

When a leak occurs in a pipeline, the leakage point will generate sound signals (ultrasonic/audible) in a specific frequency range due to fluid injection.

Characteristic acoustic “fingerprints” are also generated when there is a blockage, cavitation, valve failure, pump abnormality, etc. in the pipe.

Clamp Pressure Sonic Pipe's sensors capture these abnormal acoustic signals and, in conjunction with intelligent analysis software, can pinpoint leaks (through multi-point correlation analysis) or identify abnormal events.

Clamp-On Design:

The core advantage is its completely non-intrusive installation. The specially designed acoustic coupling fixture is simply clamped tightly to the cleaned area on the outside of the pipe.

The installation process is quick and easy (usually only a few minutes), with no damage to the pipe structure, no downtime, no risk of leakage and no risk of contamination.

Suitable for pipes of various materials (steel, cast iron, PVC, copper, etc.) and pipe diameters (different fixture sizes need to be adapted).

Core advantages:

• Safe and risk-free: Eliminate the traditional invasive pressure gauge installation or open-hole detection of media leakage, environmental pollution and personnel safety risks.

• Non-destructive and convenient: fast installation, without affecting the normal operation of the pipeline, without complex processing or fire operations, significantly reducing the cost of testing and downtime losses.

• Efficient and accurate: Provide real-time pressure data and abnormal alarms, quickly locate leaks (accuracy up to meters), identify early failures and prevent major accidents.

• Wide range of applications: Suitable for liquid or gas piping systems in water treatment, petrochemical, natural gas transmission, heating systems, pharmaceutical, food and beverage, electric power, marine and many other industries.

• Preventive Maintenance: Continuous monitoring of pressure fluctuations and abnormal sound waves helps to realize the transition from “repair after failure” to “predictive maintenance”.

• Data-driven decision-making: Provide reliable data support to optimize system operation efficiency, verify maintenance effectiveness, and perform asset management.

Typical application scenarios:

• Pipeline Leak Detection and Localization: Rapidly find and accurately locate leaks in water supply networks, heating networks, and oil/gas transmission pipelines.

• Pressure safety monitoring: Continuous pressure monitoring of critical pipelines or points where it is difficult to install traditional pressure gauges to ensure that the pressure is within the safety range.

• Pump/Valve Condition Monitoring: Diagnose pump cavitation, valve internal/external leakage or abnormal operation by analyzing pressure pulsations and abnormal sounds.

• Clogging Detection: Identifies localized clogging in piping due to deposits and foreign matter.

• System Efficiency Evaluation: Analyze the relationship between pressure fluctuations and energy consumption to evaluate system operating efficiency.

• Piping verification after new construction/repair: Quickly check piping systems for tightness and pressure stability.